MOV Long Life潤滑脂

核級潤滑脂---真正耐輻射的潤滑脂

MOV特種潤滑脂

由Canoil Canada Ltd研制生產(chǎn)。
MOV Long Life潤滑脂---核應用產(chǎn)品
MOV Long Life使用的增稠劑結(jié)合水處理的第二基礎油以表現(xiàn)突出的狀態(tài)。它的專門特殊配方為手動和電動操作閥門執(zhí)行器提供了的潤滑方案，解決了過去不能解決的問題，并提供一個更為長效的服務。該潤滑脂已經(jīng)證明了其*性能可以替換已經(jīng)停止使用的埃克森Nebula EP™。MOV Long Life潤滑脂已達到或超過了用戶在電動閥箱、限位開關(guān)箱、回轉(zhuǎn)齒輪箱、閥門、閥桿螺母的潤滑等方面的期望。多年來的業(yè)務評估和記錄已經(jīng)證明了MOV Long Life產(chǎn)品，并被各地廣泛使用在各種類型的閥門執(zhí)行器，核電站和燃料電站。
MOV Long Life與Nebula EP潤滑脂和鈣復合增稠劑是可以兼容的，也用于沒有剝落的老化油脂的操作桿或沒有*清潔油脂的閥桿。潤滑不當會導致昂貴的后果和損失，包括失去設計性能、過早磨損齒輪和閥桿螺母等方面。
已經(jīng)被Limitorque™批準，用于主齒輪箱的安全電動閥門執(zhí)行機構(gòu)。

特性
•達到或超過8Limitorque “小潤滑油的品質(zhì)”。
•“高”化學兼容性，與Nebula EP相比。
•對比Nebula EP，達到或更好地體現(xiàn)基本潤滑性能。
•電力研究院（EPRI）建議使用的*潤滑脂，在閥桿和限位開關(guān)的齒輪箱和變速箱方面。
•根據(jù)MOV用戶組推薦（MUG），可以替換埃克森Nebula EP。
•展現(xiàn)了*性能，無鹵素成分如氯、氟。
效果
.保護防止腐蝕。
.與Nebula EP相比，在高溫極壓方面能達到或更好的效果。
.能夠承受事故輻射水平。
.壽命比目前使用的競爭產(chǎn)品更長。
.耐油和防止增稠劑分離、抗水沖洗。
.用標準礦物油溶劑可除去。
.不易老化變硬。
MOV Long Life的優(yōu)勢
兼容性：兼容復合鈣基、鋰基和粘土基潤滑脂
穩(wěn)定性：相比復合鈣基潤滑脂更能抗老化和硬化。
耐輻射 > 220 M Rads
的防腐蝕保護功能。
*通過的油脂測試，在烤箱面板150?C時96小時測試

安全&不含人工色素。
環(huán)保：       不含添加鉛或氯元素。
多用途：     MOV Long Life 潤滑脂也可以用于各種軸承。
MOV Long Life 2也被用在Bernard™驅(qū)動齒輪箱。
質(zhì)量效益：   基于成熟的技術(shù)，已經(jīng)使用了超過數(shù)十年。
生產(chǎn)和包裝在ISO9001和ISO14001的設施中。
北美大的油脂生產(chǎn)商之一。

MOV Long Life油脂的物理特性

   常規(guī)性能
NLGI等級                          0             1           2

增稠劑                         磺酸鈣基      磺酸鈣基     磺酸鈣基
顏色                           黃褐色       黃褐色       黃褐色
紋理                            平滑         平滑         平滑
滲透：毫米/ 10工作在25ºC，ASTM D-217 370     325          280
滴點：ºC，ASTM D-2265             300        318          318
基礎油的粘度：CST，ASTM D-445 @ 40ºC 95       95           95

  極壓/磨損性能
Timken OK負荷：公斤，ASTM d-2509   24.9       27.2        27.2
4球極壓、ASTM d-2596：loadwear index,kgf 55.0 62.5        63.4
焊接點，KGF                        400         500        500
4球磨損：斑直徑（mm），ASTMD-2266 0.49        0.49        0.49

  泄漏分離特性
分離：質(zhì)量%，ASTM d-1742           0.1         0.1         0.1
油分離：%，ASTM d-6184，錐出血100ºC，24hrs,8.1 4.7         1.9
車輪軸承泄漏：克，ASTM d-4290      未檢出      6.0         0.4

抗腐蝕性 
鹽霧防銹：小時，ASTM B-117，1mil d.f.t.  300 ? 300       >300

抗氧化性
氧彈：500小時后滴PSI，ASTM d-942       5.5      5.5       5.5

包裝：14盎司（400克）管裝，37磅（17公斤）桶，120磅（55公斤）桶和400磅（180公斤）鼓型桶裝。

MOV Long Life greases tested by the Electric Power Research Institute (EPRI) for high temperature MOV's and for bearings in Lube Notes for December 2006. Both did very well in comparison to the alternatives, especially when all the characteristics were considered.

Note Number 1, High Temperature Grease Evaluation: "The MOV LL result at the stem nut temperature of 85°C (185°F) warrants consideration in future testing. Not only does it appear that it will retain oil better, but it also has better oxidation stability and consistency retention (remaining a grade 2) than the other lubricants evaluated."

Note Number 3, Comparison of Roller Bearing Greases: "We believe that MOV LL will prove to be superior in antirust based on other, more rigorous tests. This feature is important in areas of high humidity near an ocean. Given that a bearing failure occurred due to a weld seize, there is a comfort in choosing MOV LL that has a significantly higher weld point and load-carrying ability."

MOV LONG LIFE PASSES SEVERE CORROSION
TESTING ON STRESSED SAMPLES FROM
ENVIRONMENTAL QUALIFICATION

The Candu Owners Group had Environmentally Qualified MOV Long Life for use in the
Limitorque main gearbox applications. Samples had been subjected to the following;

• oven aging at 130°C (266°F) for 660 hours;
• gamma irradiation to 70 Mrad; and
• Loss of Coolant Accident (LOCA) steam exposure including 6 hours
exposure to 171°C (340°F) and 105kPa (15 psi) steam.

COG testing had shown that the lubrication characteristics of MOV Long Life remained
excellent so the purpose of this testing was to show that the calcium sulphonate
thickener would continue to provide corrosion protection for the main gearbox and for
limit switch gearbox applications. Samples of the EQ’d grease were tested at an
independent lab according to ASTM D-130.

ASTM D-130 COPPER STRIP CORROSION TESTING
MOV LONG LIFE GRADE 1
NEW GREASE 1b
EQ’D PLUS 24 HOURS AT 100°C (212°F)* 1b
EQ’D PLUS 96 HOURS AT 100°C (212°F) 1b

*Standard test conditions

Comments: After five years aging, irradiation and exposure to steam MOV Long Life still
provided excellent corrosion protect, even after four times the normal test time. Note
that Nebula did not even survive the five year aging without excessive hardening.